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The 27th Annual Conference

The 27th Annual Conference
Corrosion Challenges In Industry
25-27November 2008
Mercure Hotel - Al-Ismailia , Egypt
Organized By : The Egyptian Corrosion Society (ECS)
http://www.egycorr.org/

Abstracts

     
 

The effect of some plant extracts on the corrosion behavior of low carbon steel in industrial water

A.M. Badiea[*] , K.N. Mohana

Department of Studies in Chem.Engineering, University of Mysore, Manasagangotri, Mysore- 570 006, India

Abstract

The effects of radish leaves and black cumin as plant extracts on the corrosion behavior of low carbon steel in industrial water in the temperature range of 30 – 80 oC and velocity range of 1.44 – 2.02 m s -1 using potentiodynamic polarization, EIS and mass loss measurements have been investigated. The inhibition efficiency was found to increase with increasing concentration of the plant extracts up to critical value but it slightly decreased with increasing temperature. Inhibition efficiency values obtained from mass loss and potentiodynamic were in reasonable agreement. Potentiodynamic polarization clearly indicated that radish leaves and black cumin extracts acted as anodic inhibitors. SEM indicated that in the presence of plant extracts the film formed on the metal surface was smooth and it has no big cracks and damaged area. FF-IR also showed that the molecules of the plant extracts were assigned on the metal surface. The adsorption behavior was found to obey the Flory-Huggins isotherm model. The associated activation parameters and thermodynamic data of adsorption were evaluated and discussed. The results obtained show that the radish leaves and black cumin could serve as effective inhibitors for low carbon steel in industrial water media, and a rather better improvement in protection obtained by black cumin that of radish leaves.

Keywords: A. Metals and Alloys; A. Surfaces and interfaces; C.Corrosion; D. SEM

 

Corrosion Investigation,mitigation and Cathodic Protection Evaluation of above ground storage Tank (AGST) No. (20-Q-1A) bottom plates

 M.A. Mohamed Khalila, Dr Elfitouri Khalifa Ahmiedb

 a Corrosion and CP specialist

Raslanuf oil and gas processing co.

Technical services department,

Inspection and corrosion superintendent, Libya

E-mail:m.khalil@raslanuf.com, b Eltahadi university

 Abstract

Investigation  of tank bottom corrosion failure on the above ground storage tank (AST), has been carried out on  Fuel oil tank in order to evaluate the  corrosion severity,  tank bottom integrity (after 25 years operating), and to determine the main cause of the detected localized corrosion. The main course of underneath tank bottom plates corrosion failure, found to be mostly due to combination of iron bacteria and delay of cathodic protection application. The protective measures to monitor and control the corrosion problem in the future are presented. The cathodic protection (CP) system associated with the AGST tank has been evaluated to determine the past and the future effectiveness by using of several inspection techniques, ultrasonic thickness measurement, potential measurement, visual inspection, and microbial chemical analysis. Comparison between the internal and external tank bottom plate conditions was presented. Well correlation between all used inspection test methods obtained results.

 

     Electrochemical and biological behaviors of nano-structured   porous titania (TiO2) in simulated body fluids for implantation in Human Bodies

Waheed A.Badawy*,1, Rabab M.El-Sherif1 ,Ahlam M. Fathi2, and Sahar A.Fadl-Allah1

1. Chemistry Department, Faculty of Science, Cairo University - Giza, Egypt

2. Physical Chemistry Department, National Research Center, Giza-Egypt

 Abstract

The passive film on Ti and its alloys is responsible for the good biocompatibility and osteoinegrability of these materials. The presence of passive film on Ti allows excellent corrosion resistance in physiological solutions and plays the important role for the favorable tissue response to Ti implants, which are very useful in bone surgeries and dental applications. The nature and structure of the passive film, especially its physicochemical properties, are depending on the formation conditions of these films. Recently, porous TiO2 films with controlled nanostructures were prepared reproducibly and conveniently by potentiostatic anodic polarization of commercially pure titanium in H2O2 containing H2SO4 solutions

              In this work porous titania, TiO2, films on Ti substrates were prepared electrochemically. The adsorption of biologically compatible ions, like calcium and phosphate ions, on the formed TiO2 films was investigated by electrochemical impedance spectroscopy, EIS, and electron diffraction x-ray, EDX, techniques. The morphology of the formed oxide films and the adsorbed layers on their surfaces was investigated by the scanning electron microscopy, SEM. The experimental impedance data were fitted to theoretical data according to proposed equivalent circuit models. The impedance data fitting enabled the explanation of the structure of the oxide film and the adsorption phenomena occurred on its surface. The film characteristics under different conditions were discussed and the adsorption of Ca2+ and PO43- was explained. The results have shown that the oxide films formed potentiostatically on Ti in H2O2 containing H2SO4 are capable to adsorb biologically compatible ions. The adsorbed layer thickness was found to increase with the increase of concentration of calcium ions present in the ambient electrolyte. The biocompatibility of these materials depends essentially on the apatite-forming ability of TiO2 due to calcium ion incorporation in the adsorbed films. The formed oxide films with the relatively thick apatite-like adsorbed layer are good implants for bone surgeries and dental applications. 

Keywords: Adsorption, potentiostatic oxide film, biological compatibility, calcium phosphate, dental applications, titanium oxide.

  

Effect of oxygen partial pressure on the oxidation behaviour of TiAl intermetallics at high temperature

By

Dr. Ali ALJARANY

7th of October University, Misurata - Libya.

Faculty of engineering.Material science & engineering department

e-mail: Ali.aljarany@yahoo.com

ABSTRACT

Isothermal oxidation experiments were carried out on Ti-46.7Al-1.9W-0.5Si alloy in Ar-O2 with various oxygen contents in a temperature range between 750, 850 and 950°C at oxygen partial pressures of 0.05, 0.2 and 0.8 (free from other impurities) bar to investigate the oxidation behaviour of Ti-46.7Al-1.9W-0.5Si alloy. After comparison of the oxidation results of Ti-46.7Al-1.9W-0.5Si alloy in different reactive atmospheres, several interesting findings were obtained. Typical SEM / EDX scale morphologies and composition of g-TiAl at 750, 850 and 950°C respectively for up to 240h exposure were carried out. The scale formed in Ar-5% O2 at 750°C was relatively similar to that in Ar-80% O2. Very thin layer of internal oxidation in both atmospheres at 750°C, but it is more obvious in Ar-5%O2 where the scale showed micro-transverse cracks perpendicular to the scale/alloy interface. The XRD pattern of the oxidised samples in the two atmospheres indicated the presence of both TiO2 and Al2O3. EDX results revealed inter-mixed scale of TiO2 and Al2O3 rather than single of multi-layers scale.

The scale thickness in Ar-5% O2 remain thicker than that in Ar-80% O2 at 850°C. After 5h exposure, EDX analysis revealed that the scale is consisting of TiO2/Al2O3 in Ar-5% O2 and Al2O3/TiO2 in Ar-80%O2. However, the scale in Ar-80%O2 after same exposure time is a mixture of Al2O3/TiO2. Further increase of the exposure time to 72h the alternating fashion of Al2O3 and TiO2  in the scale becomes more noticeable.

At 950°C, the scale in Ar-5%O2 showed substantially more TiO2 in the scale. However, the scale virtually converted to almost ‘dense’ alumina (Al2O3) containing very thin and discontinuous layers of rutile (TiO2) in Ar-80%O2 even with the increase of exposure time for up to 240h. However, more interesting features of the cross-sectioned scales were observed at 950°C in both atmospheres. The depletion of aluminium is increased as the oxygen partial pressure increased, also the thickness of the depleted layer increases as the exposure time increased in both atmospheres. Further increase in the exposure time for 240h in Ar-80% O2 the internally precipitated layer was converted into Al2O3 oxide layer with trace amounts of discontinuous TiO2 layers. An other important features of the scale formed in Ar-5% O2 and Ar-80% O2 at 950° C after 240h is the existence of porosities within the scale in Ar-5% O2 and voids at the scale/alloy interface in Ar-80% O2.

 

Influence of the Water-Cut Ratio of Oil-Gas-water Mixture on the Corrosion of L80 Carbon Steel

 Petroleum Research and Studies Center, Kuwait Institute for Scientific Research, P.O.Box:24885 13109 Safat –Kuwait, Fax: 00965-3980667

E-mail: kmuhana@prsc.kisr.edu.kw

 ABSTRACT

In the oil production, water and acidic gases (H2S and CO2) are co-produced with the oil .The acidic gases are associated with a variety of corrosion damage to the surface facilities, reduction in the service life of equipments, and costly failures. API L80 tubular carbon steel in sweet media (presence of CO2 gas), by using the linear polarization resistance (LPR) meter was investigated. Experiments using API L80 tubular carbon steel material was carried out in stagnant flow condition with different ratio’s of produced water to crude oil at high temperature (60 C° up to 90 C°). The pressure was varied from 180 Psi up to 200 Psi with a gas mixture of 20% H2S and 80% CO2, and the experiments were carried out by using autoclave cell. Under this study's experimental conditions, results indicated that the corrosion rate break under conditions of 200 Psi pressure of CO2 gas at different temperatures, occurred with water cut of 80%.Also the results showed that, the increase of the temperature from 60 C° up to 90 C° has the effect to accelerate the corrosion rate of the L80 carbon steel under water cut conditions.

Keywords: Downhole Corrosion, Water-Cut, Corrosion Rate Break, Sweet Corrosion, Carbon Steel, LPR Meter. 

 

"Electrochemical study of the corrosion behavior of carbon steel in circulating cooling water"

M.A.Deyab

Egyptian Petroleum Research Institute (EPRI), Nasr City, Cairo, Egypt.

E-mail address: hamadadeiab@yahoo.com

Abstract

Cyclic voltammetric and potentiodynamic anodic polarization studies were carried out on carbon steel in circulating cooling water containing Cl- and SO4-2 ions under the effect of different variables such as coolant flow, the availability of oxygen and cooling system temperature. The anodic excursion span of carbon steel in cooling corrosive solution was characterized by the occurrence of a well-defined anodic peak ( A1), while the reverse sweep was characterized by the appearance of two cathodic peaks (C1 and C2). The presence of Cl- and SO4-2 ions in cooling water  enhance the active dissolution of carbon steel and tend to breakdown the passive film and induce pitting attack. The data reveal that increasing flow rate and temperature of cooling solution, enhances the anodic peak current density (iA1) and shifts the pitting potential (Epit.) towards more active values. It is seen that the peak current density of the anodic peak A1 increases and the pitting potential (Epit) displaced in the noble direction in the aerated solution compared that in de-aerated solution.

Key words: Carbon steel, Cooling water, Pitting corrosion, Polarization

 

 Synergistic effect of iodide ion and Nizoral on the corrosion inhibition of mild steel in sulphuric acid solution.

I.B. Obota,*, N.O. Obi-Egbedib

aDepartment of Chemistry, Faculty of Science, University of Uyo, Uyo, Nigeria.

bDepartment of Chemistry, University of Ibadan, Ibadan, Nigeria

 Abstract

The corrosion rates in the presence of Nizoral (NZR), an antifungal drug, as a steel corrosion inhibitor in 0.1 M H2SO4 were measured by the weight  loss method in the range of temperature from 303 to 323 K. Results obtained revealed that NZR acts as an inhibitor for mild steel in sulphuric acid media. Inhibition efficiency increased with increase in the concentration of the inhibitor but decreased with increase in temperature. The addition of KI in the tested solution increased its inhibition efficiency to a considerable extent. The experimental results suggest that the presence if iodide ions in the solution stabilized the adsorption of Nizoral molecules on the metal surface thereby improving the inhibition efficiency of Nizoral. The adsorption characteristics of the inhibitor were approximated by Langmuir adsorption isotherm and kinetic/thermodynamic adsorption model of El-Awady. Mechanism of physical adsorption is proposed from the activation and thermodynamic parameters calculated.

Keywords: Nizoral, Mild steel, corrosion inhibition, adsorption isotherm, thermodynamics, sulphuric acid.

*Corresponding author: Department of Chemistry, Faculty of Science, University of Uyo, P.M.B 1017, Uyo, Akwa Ibom State, Nigeria. Tel: +234 8023223256

Email- proffoime@yahoo.com (I. B. Obot)

 

Fireside Treatment for Boilers Burning heavy fuel Oil:

By: Eng / Faiza Abou Zeid –Aqua Trust General. Manager

 Abstract:

Fireside Treatment has been designed to improve combustion efficiency, Reduce carbon and carbon mono oxide emissions,

Control Fire side deposits and fouling,

Control cold end corrosion and

Reduce operating costs by lowering maintenance requirements and minimize down time.

This presentation will focus on Boiler Fireside problems and methods of treatment.

Att . Dr Ibrahim Zaky

E mail: info@egycorr.org

 

OPERATING EXPERIENCE GAINED THROUGH APPLICATION AND USE OF

HIGH TEMPERATURE COATING/LINING IN GAS PROCESSING EQUIPMENT 

Muftah Shwigi

Corrosion Protection Division

Technical Department

Sirte Oil Company

P.O. Box 385, Tripoli, Libya G.S.P.L.A.J.

E-mail: shwigi@yahoo.com

 Jibriel Abusaleem

Faculty of Engineering 

AL Tahadi University

P.O. Box 21040, Sirte, Libya

E- mail: jabusaleem@yahoo.co.uk 

ABSTRACT

This paper discusses the operating experience gained through application of a metallic polymer coating/lining used for high temperature corrosion/erosion service inside gas processing equipment at Sirte Oil Company's Attahaddy gas plant.  The internal coating was factory-applied during equipment manufacturing at the contractor's overseas fabrication site. After equipment delivery, installation and plant start-up it was discovered that coating debris was collecting inside the gas filtering units.  Several filter drums and process vessels were subsequently opened and it was found that the internal linings had suffered extensive coating breakdown including blistering, cracking, flaking and/or disbondment.  This paper presents an overview of the Attahaddy gas plant and processing equipment and discusses the coating failure and repair work undertaken with the coating supplier.

 

"Preparation and Evaluation of some imidazoline derivative as corrosion inhibitors and biocides"

Aiad I., Hafiz, A., El-Awady M.Y. and Salah A. Kh.

Egyptian Petroleum Research Institute, EPRI

Corresponding author: I. Aiad, yiaiad@yahoo.co.uk 

Abstract

In this study different alkyl chain length cationic surfactants were prepared through imidation cyclization and quaternization of lauric or myristic or palmitic or stearic and/or oleic acid with diethylene triamine. The chemical structure of the prepared compounds was elucidating using different spectroscopic techniques. The  critical micelle concentration, CMC of these compounds were determined by conductivity measurements .The products were evaluated as surface active agents as well as corrosion inhibitors the results indicats that this materials have high efficiency as corrosion inhibitors and they are good surface  active agents, these results were correlated with the chemical structure of these compounds. 

Microbial Induced Corrosion

Dr. Khalil Mataqi, Dr. John Crew, Dr. Abdulhameed Al-Hashim

Associate Research Scientist, Kuwait Institute for Scientific Research

Abstract

Corrosion is an ever-present degradation mechanism in wetted components and systems.  There are many forms of corrosion in metals, i.e. pitting, stress corrosion, general corrosion, galvanic corrosion, etc., and these have been recognized and are continually being addressed by the microbiologist.  The microbiologist recognized that corrosion is influenced by the presence of microbes.  Corrosion can be accelerated by the presence of microbial organisms, either because they manufacture aggressive species, such as protons or sulphide ions, or because they catalyze the electrochemical reactions themselves.  The majority of the active organisms are bacteria, about 1-5 micrometers long, which either oxidize or reduce sulphur compounds as some part of their life process.  

Anticorrosive Enamel with Complex Unique Properties

Vladimir N. Ovchiyan

Chief of Laboratory

Institute of General and Inorganic Chemistry NAS RA (Yerevan)

E-mail: ovch_vlad@hotmail.com

Abstract

Anticorrosive Enamel has the following properties:

·        the coatings on the basis of the Enamel must protect the metal in the hot acid, alkaline and salt solutions, oil-products and others

·        the Enamel usage will be possible at negative air temperatures (about 20 degrees below zero)

·        it will be permissible to coat by the Enamel damp and rusted metallic surfaces, old paint, wood, concrete surfaces etc.

·        hardening (polymerization) of the coating may take place at air negative temperature, at high humidity and also under water.

 

 

 


 

[*] Corresponding author. Tel.: +91 99868 90235; fax: +91 821 4241004/5

   E-mail address: badeea7@yahoo.com  (Badiea Abdullah M.). An Engineer in the general administratin for production, 

   fields development, PEPA